Proven Excellence.
Trusted Solutions.
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Industry-Leading Ophthalmic and Respiratory Experience
Industry-Leading
Ophthalmic and
Respiratory Experience
Complex Development. Commercially Delivered.
Advanced Aseptic Technology
Advanced Aseptic Technology
Minimizing the Risk of Sterile Manufacturing
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Specializing in Complex Liquid Projects
Specializing in
Complex Liquid Projects
Expertise & Experience for Your Challenges
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Slider BFS packagingAdvanced Aseptic Technology
Advanced Aseptic Technology
Minimizing the Risk of Sterile Manufacturing
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Leaders in Advanced Aseptic Pharmaceutical Manufacturing

Ophthamalic delivery systems

Delivering Sterile Products Through Blow-Fill-Seal Technology

Woodstock Sterile Solutions is a leading global provider of best-in-class sterile development and manufacturing solutions — with a decades-long track record of helping healthcare companies advance molecules through clinical development into full-scale commercial production through blow-fill-seal technology.

Woodstock Sterile Solutions is one of the leading contract development and manufacturing (CDMO) companies for aseptic pharmaceutical manufacturing of sterile liquid formulations. This ensures your products will be on target and on time.

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Aseptic Manufacturing Process

Advanced aseptic blow-fill-seal (BFS) technology is used extensively for liquid filling of primary containers for solutions, suspensions, and emulsions, but organizations are hesitant to use blow-fill-seal technology for biologics and large molecule formulations due to the products’ thermal sensitivity and the heat generated during the blow-fill-seal technology process.

Woodstock Sterile Solutions has extensive experience and proven history of manufacturing biologics in blow-fill-seal with our patented processing to minimize and control the potential heat impact on the product. Dr. Waiken Wong, our Manager of Development Engineering, explains the technology and discusses the other advantages of using blow-fill-seal technology in his webinar, Blow-Fill-Seal: Advanced Aseptic Manufacturing for Temperature-Sensitive Drug Products. To view the webinar, contact us.

Blow-Fill-Seal Technology

Woodstock Sterile Solutions’ blow-fill-seal technology is an advanced, aseptic manufacturing process where the product containers are formed, filled, and sealed in a matter of seconds through a continuous and automated sequence. Our blow-fill-seal technology filling services reduce human intervention compared with traditional sterile filling. This technology is commonly used and is the standard of care in the ophthalmic and respiratory areas but can be utilized for a wide variety of applications.

Why Woodstock?

Expertise in Complex

Specialized in handling complex solutions, suspensions, and emulsions.

Flexible BFS Technology Options

Cost-efficient, standard bottle sizes or custom-designed containers.

Capacity & Scale

From clinical development to large-scale commercial projects.

Manufacturing Know-How

Decades of experience, industry-recognized experts, and leading BFS technology CDMO capabilities.

Insertion Technology

Unique capability for aseptic insertion of components such as tip/cap assemblies.

Innovation

Our commitment to innovation reduces development time for our customers.

Faster to Market

API Stewardship

Regulatory Expertise

Global Quality

As a highly focused organization, our expertise and commitment to innovation allow us to reduce development times and efficiently bring products to market — delivering them globally and in diverse regulatory environments.

At Woodstock Sterile Solutions, your first delivery system can be your final delivery system — increasing speed to market and streamlining the scale-up process.

Aerial view of our plant

Trusted, Efficient Development Capabilities

Early-stage APIs are some of the most valuable materials in the world. Woodstock Sterile Solutions has a track record of careful stewardship with clinical scale APIs throughout the entire drug development and aseptic manufacturing process. We have specialized handling equipment for a wide range of materials and offer small-scale fill-finish manufacturing equipment that can handle smaller batches at the start — but that allows seamless scale-up to commercial production.

Broad Registration, Accreditations, and Certifications

  • Registered for drug, device, and food manufacturing with the U.S. Food and Drug Administration (FDA)
  • State license for wholesale drug manufacturing and distribution licenses
  • Certifications through EU-competent authorities
  • Manufacturing accreditations for Japan, Australia, Canada, and Brazil
  • Potent material handling Safebridge 1-4
  • ISO 13485:2016 certification

Quality and Reliability Driven by Healthcare Outcomes

At Woodstock Sterile Solutions, we see a patient, family member, or friend in every product we make. Our quality systems feature best practices driven by the regulatory requirements of multiple regions around the world. At Woodstock Sterile Solutions, we are committed to long-term sustainable partnerships. With every project, we recognize the trust that our customers are placing with us, and we are determined never to let them down.
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